admin 18 10-31-2025

Unveiling the Technological Innovations of the Next Generation Pellet Mill: Starting with the Eighth Generation Pellet Mill

Recently, the advent of the eighth generation pellet mill has redefined the industry benchmark for high-efficiency production and energy conservation through several innovative breakthroughs.

Intelligent Control System: From Experience-Based Operation to Precise Adaptation

· Intelligent Early Warning: The system has a built-in temperature monitoring module that provides early warning of ring die wear or bearing abnormalities, reducing the failure rate by more than 30%.

· Data Traceability: Supports remote control

Ring Die and Pressure Roller Innovation: A Dual Breakthrough in Lifespan and Efficiency

1. Ring Die Gradient Heat Treatment Process: Utilizing a composite process of surface quenching + core toughening, the surface hardness of the ring die reaches HRC60 or higher, improving wear resistance by 50% while maintaining internal toughness to prevent stress cracking.

2. Hyperboloid Design of the Pressure Roller: The contact surface between the pressure roller and the ring die is changed from a traditional flat surface to a curvature-adaptive arc surface, reducing ineffective friction by 10%, ensuring uniform pressure distribution, and significantly reducing the risk of material blockage.

IEnergy Efficiency Optimization: The Secret to a 20% Reduction in Energy Consumption per Ton of Material

· Intelligent Variable Frequency Drive: Compared to traditional asynchronous motors, energy consumption is reduced by 15%, while maintaining high torque output at low speeds.

Conclusion: Technological Evolution Drives the Future of Industry

The innovation of the eighth-generation 132KW pellet mill is not only a hardware upgrade, but also a transformation of the production model from extensive energy consumption to precise low carbon through intelligent and refined design. For enterprises pursuing long-term cost reduction and efficiency improvement, investing in next-generation technologies has become an inevitable choice.